GORE® Abrasion Resistant Cable Jacket for Defense Aircraft
A revolutionary thin, fluoropolymer fiber material proven to meet stricter requirements for more durability, eliminating the need for additional protective sleeving. Our rugged jacket is the only reliable solution when defense forces want the highest abrasion and cut-through resistance to protect high data rate copper wires.
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Overview
Proven superior durability
Military aerospace standards now require high-speed copper cables connected to avionics to meet new, more stringent durability requirements. But, adding more durability often includes thicker, heaver cable materials that can weigh aircraft down. Plus, bulky aviation cables can be stiff, inflexible and hard to route in narrow pathways, especially in seats.
Gore offers a true, one-of-a-kind jacket for packaging high data rate cables that meets both new and existing standards without sacrificing size, weight or signal transmission performance.
GORE Abrasion Resistant Cable Jacket features a revolutionary fluoropolymer that meets EN3475-503 requirements. With our durable jacket, you no longer have to use additional protective sleeving now required for copper wires installed in cockpit and workstation seats.
Using SAE AS4373™, Method 703, we compared our 100-ohm quadrax cables wrapped with our abrasion-resistant jacket against alternatives. As we expected, the results were undeniable! Our rugged cable jacket drastically outperformed PFA and FEP materials for superior cut-through resistance at high temperatures without cracking, splitting or breaking.
Cut-Through Resistant at High Temperatures
THINNER, LIGHTER & MORE FLEXIBLE
Another bonus is that our state-of-the-art materials technology is thinner, lighter weight and more flexible with tighter bendability than commonly used aerospace materials. Aircraft maintainers will find that routing copper wires and cables packaged with our jacket improves installation in tight configurations.
Features & Benefits
Outperforming common industry materials, GORE Abrasion Resistant Cable Jacket offers added features for packaging copper wires, including:
- revolutionary fluoropolymer fiber material
- abrasion- and cut-through resistant material
- chemically inert material
- highly flexible, thinner, lighter design
Our pioneering cable Jacket provides more benefits to system architects and engineers for best-in-class protection against typical aircraft conditions, like:
- meets strict EN3475 and SAE AS4373™ durability requirements
- superior resistance against high temps, abrasion, cut-through and more
- eliminates protective sleeving required for copper cables
- reliably transmits high-speed data and video
- contributes to valuable vehicle weight savings
- easier, faster routing because of more flexibility and tighter bending
- ideal for packaging GORE® High Speed Data Cables or industry alternatives
Technical Specs
These values demonstrate the electrical, mechanical and environmental performance of GORE® HDMI Cables, 2.0 version packaged with GORE Abrasion Resistant Cable Jacket for defense aircraft. Download our data sheet for more cable characteristics, qualifications and part number.
Elec./Mech./Environ. Property | Value |
---|---|
Signal Transmission Speed Gb/s | Up to 18 |
Standard Impedance Ohms | 100 ± 10 |
Typical Operating Voltage V | < 15 |
Nominal Velocity of Propagation % | 80 |
Nominal Time Delay ns/m (ns/ft.) | 4.10 (1.25) |
Capacitance pF/m (pF/ft.) | 230.0 (70.0) |
Maximum Skew Within Pair ps/m (ps/ft.) | 15.0 (4.6) |
Dielectric Withstanding Voltage Vrms Conductor-to-Conductor Conductor-to-Shield | 1500 1000 |
Jacket Material | Engineered Fluoropolymer Fiber Braid |
Jacket Color | Black |
Conductor | Silver-Plated Copper or SPC Alloy |
Conductor Color Coding | High-Speed Pairs: Blue/White, Brown/White, Green/White, Red/White Singles: Orange, Violet, White, Yellow Triad: Gray, Pink, Tan |
Dielectric Material | Expanded PTFE/PTFE |
Cut-Through Resistance kg (lb) (SAE AS4373™-703) 23°C 70°C 150°C | 122 (270) 73 (160) 59 (130) |
Scrape Abrasion Resistance Cycles (EN3475-503) 30°C & 55°C / F = 1.2 daN | > 8,000 |
Temperature Range °C | -65 to +200 |
How to Buy
Solve typical installation and mission challenges with GORE Abrasion Resistant Cable Jacket, promising all-around lifetime protection for high-speed copper cables supporting the latest protocols, like HDMI and more. When ready, you can purchase our jacket through a trusted distributor.
Or, give us a call today to learn how our state-of-the-art jacket wrapped around our portfolio of high-speed copper cables can benefit your application.
Resources
Catalog: GORE® High Speed Data Cables for Aerospace & Defense
Brochures, Data Sheets, 12.79 MB
View all resources for GORE Abrasion Resistant Cable Jacket for Defense Aircraft
Recent News
W. L. Gore & Associates High Performance Aerospace Wires Set Gold Standard With Industry Award
Posted November 5, 2021
W. L. Gore & Associates (Gore) announced today that its GORE® High Performance Aerospace Wires, GWN3000 Series, were recognized among the 2021 Military & Aerospace Electronics Technology Innovators Awards. An independent panel of esteemed judges from the aerospace and defense community recognized Gore as a gold honoree for the second consecutive year. The company’s PHASEFLEX® Microwave/RF Test Assemblies were recognized in 2020.
Press Release
GORE® Jolts Emerging Electric Aviation Market with New High-Performance Aerospace Wires
Posted October 15, 2020
W. L. Gore & Associates announced today a new solution that meets higher voltages as the trend continues towards aircraft electrification to reduce the impact of air transport on our environment. GORE® High Performance Aerospace Wires, GWN3000 Series, deliver the best combination of superior mechanical strength and outstanding electrical reliability without increasing wire bundle size or weight.
Learn more about GORE® Space Cables and Assemblies engineered for the future of the space industry. Also, listen to our expert speak at the show on Thursday, October 17 at 11:00 am CEST.
Press Release
Gore Premiering New Portfolio of Qualified Solutions at 2019 NewSpace Show
Posted October 8, 2019
Gore will be showcasing a new portfolio of qualified GORE® Space Cables and Assemblies at the 2019 NewSpace Show in Monaco on October 17-18.
FOR INDUSTRIAL USE ONLY
Not for use in food, drug, cosmetic or medical device manufacturing, processing, or packaging operations.
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